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zener diode

The Zener Diode

In the previous Signal Diode tutorial, we saw that a “reverse biased” diode blocks current in the reverse direction, but will suffer from premature breakdown or damage if the reverse voltage applied across it is too high.

However, the Zener Diode or “Breakdown Diode” as they are sometimes called, are basically the same as the standard PN junction diode but are specially designed to have a low pre-determined Reverse Breakdown Voltage that takes advantage of this high reverse voltage. The zener diode is the simplest types of voltage regulator and the point at which a zener diode breaks down or conducts is called the “Zener Voltage” ( Vz ).

The Zener diode is like a general-purpose signal diode consisting of a silicon PN junction. When biased in the forward direction it behaves just like a normal signal diode passing the rated current, but as soon as a reverse voltage applied across the zener diode exceeds the rated voltage of the device, the diodes breakdown voltage is reached at which point a process called Avalanche Breakdown occurs in the semiconductor depletion layer and a current starts to flow through the diode to limit this increase in voltage.

The current now flowing through the zener diode increases dramatically to the maximum circuit value (which is usually limited by a series resistor) and once achieved this reverse saturation current remains fairly constant over a wide range of applied voltages. The voltage point at which the voltage across the zener diode becomes stable is called the “zener voltage” for zener diodes this voltage can range from less than one volt to hundreds of volts.

Related Products: Diodes, Transistors and Thyristors

The point at which the zener voltage triggers the current to flow through the diode can be very accurately controlled (to less than 1% tolerance) in the doping stage of the diodes semiconductor construction giving the diode a specific zener breakdown voltage, ( Vz ) for example, 4.3V or 7.5V. This zener breakdown voltage on the I-V curve is almost a vertical straight line.

Zener Diode I-V Characteristics

zener diode characteristics

The Zener Diode is used in its “reverse bias” or reverse breakdown mode, i.e. the diodes anode connects to the negative supply. From the I-V characteristics curve above, we can see that the zener diode has a region in its reverse bias characteristics of almost a constant negative voltage regardless of the value of the current flowing through the diode and remains nearly constant even with large changes in current as long as the zener diodes current remains between the breakdown current IZ(min) and the maximum current rating IZ(max).

This ability to control itself can be used to great effect to regulate or stabilise a voltage source against supply or load variations. The fact that the voltage across the diode in the breakdown region is almost constant turns out to be an important application of the zener diode as a voltage regulator.

The function of a regulator is to provide a constant output voltage to a load connected in parallel with it in spite of the ripples in the supply voltage or the variation in the load current and the zener diode will continue to regulate the voltage until the diodes current falls below the minimum IZ(min) value in the reverse breakdown region.

The Zener Diode Regulator

Zener Diodes can be used to produce a stabilised voltage output with low ripple under varying load current conditions. By passing a small current through the diode from a voltage source, via a suitable current limiting resistor (RS), the zener diode will conduct sufficient current to maintain a voltage drop of Vout.

We remember from the previous tutorials that the DC output voltage from the half or full-wave rectifiers contains ripple superimposed onto the DC voltage and that as the load value changes so to does the average output voltage. By connecting a simple zener stabiliser circuit as shown below across the output of the rectifier, a more stable output voltage can be produced.

Zener Diode Regulator

zener diode regulator

The resistor, RS is connected in series with the zener diode to limit the current flow through the diode with the voltage source, VS being connected across the combination. The stabilised output voltage Vout is taken from across the zener diode. The zener diode is connected with its cathode terminal connected to the positive rail of the DC supply so it is reverse biased and will be operating in its breakdown condition. Resistor RS is selected so to limit the maximum current flowing in the circuit.

With no load connected to the circuit, the load current will be zero, ( IL = 0 ), and all the circuit current passes through the zener diode which in turn dissipates its maximum power. Also a small value of the series resistor RS will result in a greater diode current when the load resistance RL is connected and large as this will increase the power dissipation requirement of the diode so care must be taken when selecting the appropriate value of series resistance so that the zener’s maximum power rating is not exceeded under this no-load or high-impedance condition.

The load is connected in parallel with the zener diode, so the voltage across RL is always the same as the zener voltage, ( VR = VZ ). There is a minimum zener current for which the stabilization of the voltage is effective and the zener current must stay above this value operating under load within its breakdown region at all times. The upper limit of current is of course dependant upon the power rating of the device. The supply voltage VS must be greater than VZ.

One small problem with zener diode stabiliser circuits is that the diode can sometimes generate electrical noise on top of the DC supply as it tries to stabilise the voltage. Normally this is not a problem for most applications but the addition of a large value decoupling capacitor across the zener’s output may be required to give additional smoothing.

Then to summarise a little. A zener diode is always operated in its reverse biased condition. A voltage regulator circuit can be designed using a zener diode to maintain a constant DC output voltage across the load in spite of variations in the input voltage or changes in the load current. The zener voltage regulator consists of a current limiting resistor RS connected in series with the input voltage VS with the zener diode connected in parallel with the load RL in this reverse biased condition. The stabilized output voltage is always selected to be the same as the breakdown voltage VZ of the diode.

Zener Diode Example No1

A 5.0V stabilised power supply is required to be produced from a 12V DC power supply input source. The maximum power rating PZ of the zener diode is 2W. Using the zener regulator circuit above calculate:

a). The maximum current flowing through the zener diode.

zener diode current

b). The minimum value of the series resistor, RS

zener diode series resistor

c). The load current IL if a load resistor of 1kΩ is connected across the zener diode.

zener diode load current

d). The zener current IZ at full load.

zener current

Zener Diode Voltages

As well as producing a single stabilised voltage output, zener diodes can also be connected together in series along with normal silicon signal diodes to produce a variety of different reference voltage output values as shown below.

Zener Diodes Connected in Series

zener diode reference voltage

The values of the individual Zener diodes can be chosen to suit the application while the silicon diode will always drop about 0.6 – 0.7V in the forward bias condition. The supply voltage, Vin must of course be higher than the largest output reference voltage and in our example above this is 19v.

A typical zener diode for general electronic circuits is the 500mW, BZX55 series or the larger 1.3W, BZX85 series were the zener voltage is given as, for example, C7V5 for a 7.5V diode giving a diode reference number of BZX55C7V5.

The 500mW series of zener diodes are available from about 2.4 up to about 100 volts and typically have the same sequence of values as used for the 5% (E24) resistor series with the individual voltage ratings for these small but very useful diodes are given in the table below.

Zener Diode Standard Zener Voltages

  BZX55 Zener Diode Power Rating 500mW
2.4V 2.7V 3.0V 3.3V 3.6V 3.9V 4.3V 4.7V
5.1V 5.6V 6.2V 6.8V 7.5V 8.2V 9.1V 10V
11V 12V 13V 15V 16V 18V 20V 22V
24V 27V 30V 33V 36V 39V 43V 47V
  BZX85 Zener Diode Power Rating 1.3W
3.3V 3.6V 3.9V 4.3V 4.7V 5.1V 5.6 6.2V
6.8V 7.5V 8.2V 9.1V 10V 11V 12V 13V
15V 16V 18V 20V 22V 24V 27V 30V
33V 36V 39V 43V 47V 51V 56V 62V

Zener Diode Clipping Circuits

Thus far we have looked at how a zener diode can be used to regulate a constant DC source but what if the input signal was not steady state DC but an alternating AC waveform how would the zener diode react to a constantly changing signal.

Diode clipping and clamping circuits are circuits that are used to shape or modify an input AC waveform (or any sinusoid) producing a differently shape output waveform depending on the circuit arrangement. Diode clipper circuits are also called limiters because they limit or clip-off the positive (or negative) part of an input AC signal. As zener clipper circuits limit or cut-off part of the waveform across them, they are mainly used for circuit protection or in waveform shaping circuits.

For example, if we wanted to clip an output waveform at +7.5V, we would use a 7.5V zener diode. If the output waveform tries to exceed the 7.5V limit, the zener diode will “clip-off” the excess voltage from the input producing a waveform with a flat top still keeping the output constant at +7.5V. Note that in the forward bias condition a zener diode is still a diode and when the AC waveform output goes negative below -0.7V, the zener diode turns “ON” like any normal silicon diode would and clips the output at -0.7V as shown below.

Square Wave Signal

zener diode square wave signal

The back to back connected zener diodes can be used as an AC regulator producing what is jokingly called a “poor man’s square wave generator”. Using this arrangement we can clip the waveform between a positive value of +8.2V and a negative value of -8.2V for a 7.5V zener diode.

So for example, if we wanted to clip an output waveform between two different minimum and maximum values of say, +8V and -6V, we would simply use two differently rated zener diodes. Note that the output will actually clip the AC waveform between +8.7V and -6.7V due to the addition of the forward biasing diode voltage.

In other words a peak-to-peak voltage of 15.4 volts instead of expected 14 volts, as the forward bias volt drop across the diode adds another 0.7 volts in each direction.

This type of clipper configuration is fairly common for protecting an electronic circuit from over voltage. The two zener’s are generally placed across the power supply input terminals and during normal operation, one of the zener diodes is “OFF” and the diodes have little or no affect. However, if the input voltage waveform exceeds its limit, then the zener’s turn “ON” and clip the input to protect the circuit.

In the next tutorial about diodes, we will look at using the forward biased PN junction of a diode to produce light. We know from the previous tutorials that when charge carriers move across the junction, electrons combine with holes and energy is lost in the form of heat, but also some of this energy is dissipated as photons but we can not see them.

If we place a translucent lens around the junction, visible light will be produced and the diode becomes a light source. This effect produces another type of diode known commonly as the Light Emitting Diode which takes advantage of this light producing characteristic to emit light (photons) in a variety of colours and wavelengths.

117 Comments

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  • S
    Sayeed Chaghtai

    Fruitful

  • t
    trond vestrheim

    Excellent tutorial – I use it in my high school class

  • J
    Jim

    Does anyone know what an “EIC 98. 25.6D5” is? I believe it is a Zener diode and might have been mislabeled. It is the fourth series part in a series connection including three EIC 2EZ5.6D5 Zener diodes. The PCB board around all of them shows evidence of high heat. The application is a transformer-less power supply for a Staples Titanium Cutter shredder, model# SPL-TMC10A (~6-8 years old, made in China). Thanks, all.

  • p
    p. Fattahi

    hi dear
    thanks

  • v
    victor

    So, if I need to power 6V dial light using zener diode with 120V AC input, how to calculate resistor and zener rating?

  • g
    glenn

    Hi,can I use 4.3 or 4.7v 1.3w zener diode to power up my Bluetooth speaker without battery?using the sample circuit above,I have a 5v power supply using 7805 regulator,but I don’t know how to get a 4.5v as the required supply voltage of my Bluetooth speaker,sorry for my bad English,I’m on a electronic hobbyists,thank you and God Bless

    • Wayne Storr

      Hello Glenn, yes you can use a zener to replace the 3 batteries. You may find that internally the supply voltage of the speakers is regulated anyway, so may work using 5 volts.

  • P
    Peni

    can anyone please sent a design of 24v power supply with and output of +15v or -15v and 1A

  • A
    Anida

    Hi
    I’m doing researches on the net for different electronic topics, What is the characteristic of 1N4730 zener diode forward and reverse bias. What kind of zener diode you used in your explanation? Can you please explain and do me a favor if you don’t mind.

  • r
    rss

    Iam getting constant output of 4.v DC (2amp) from a voltage source.As i want to use 3.3v zener diode instead of 3.3v regulator ic(lm117)
    for arm7 (lpc 2148) is this suggested to use .

  • S
    Sonali

    Good

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